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Customization of Diamond Rollers
|Customization of Diamond Rollers|
Diamond roller is a high-precision diamond trimming tool and is mainly used in molding grinding and manufacturing in automobile, engine and parts, textile machinery, gear and other industries. Compared with traditional single-particle diamond trimming pens, diamond roller features high efficiency, high precision, one-time molding of complex surfaces, etc. As different industries’ requirements on molded surface and precision of parts are higher and higher, diamond roller trimming method is rapidly replacing the single-particle diamond pen trimming.
1.Trimming Form of Diamond Roller
|Cut-in Molding Trimming||CNC Molding Trimming|
2、Diamond wheel custom process:
3、Diamond roller installation reference:
4. Diamond Roller Instructions:
1. Users should use special roller trimming device as far as possible and ensure that the machine tool and the trimming device have sufficient precision and rigidity;
2. The tolerance clearance between the roller and mounting mandrel should be ≤ 0.005mm;
3. The ratio of the line speed of the roller and the trimming sand wheel is 0.4 to 0.7;
4. The user must correctly install the roller and accurately adjust its runout. After installation, the end face runout of the reference surface of the roller and the radial runout of the reference external circle shall not exceed 0.002mm.
5. When installing and disassembling the roller, it is forbidden to directly hit the roller to prevent the roller's profile or the reference from being damaged;
6. When the roller trims the sand wheel, it should be ensured that the roller has a reliable and adequate cooling;
7. When trimming, impact from sand wheel to the roller should be avoided, so as not to damage the roller’s accuracy;
8. In order to prolong the service life of the roller, when trimming the sand wheel with a roller, the feeding amount in each trimming should not exceed 0.02mm as much as possible.
9. Do not touch or trim the rotating sand wheel when the roller does not run; otherwise it will lead to the loss of roller accuracy：
10. If you have any questions in use, please contact with the manufacturer. Please do not process or change the roller, so as to avoid loss of roller accuracy.